Quality Control Challenges in Color Matching How to Overcome Them

Quality Control Challenges in Color Matching How to Overcome Them

Quality control in color matching is essential for ensuring consistency and accuracy in various industries where color plays a critical role, such as paper & packaging, textiles, and many more. The primary purpose of quality control in color matching is to maintain consistent color reproduction and meet specific standards or customer requirements.

By implementing color measurement and verification procedures, companies can ensure that colors remain consistent from one batch or production run to another. Presto Color matching cabinet is one of the highly advanced lab testing instruments that is used to test the color consistency of products & provides a standardized environment for evaluation and visual assessment of color.
Presto color-matching testing instrument provides a faster, closer, and more accurate color-matching solution. It has, thus, been the universally preferred choice for decades.
In this blog, we are going to provide you with information about Presto color-matching cabinets & different quality control challenges and how to overcome them. So, let us get started!

Achieve accurate color quality of product with Presto color-matching cabinet

Color matching is an essential aspect of many industries, from packaging to PET bottle manufacturing. However, achieving the perfect color can often be a challenge due to various factors that affect quality control.
The ability to produce products that match a specified color standard is critical to ensuring customer satisfaction and maintaining a high level of quality. This is where Presto's color-matching cabinet comes in.
Presto Color matching cabinet Spectrum Asia is a specialized lab testing equipment used in industries that require accurate color assessment and analysis.
The Presto color matching cabinet creates controlled lighting environments that simulate different lighting conditions, such as daylight (D65), incandescent (A), and fluorescent (TL84, UV, CWF).
These lighting conditions are commonly used to evaluate how colors appear under different illumination sources, allowing manufacturers to assess color consistency and make informed decisions.
By using a color-matching cabinet like Presto, professionals can compare and evaluate color samples accurately and consistently.
It enables them to detect color variations, assess colorfastness, determine color compatibility, and ensure that products meet specified color standards or customer requirements. This helps in maintaining color consistency across different production batches and materials. You can read more on why you should opt for the Presto color-matching cabinet.
Now, let us discuss the features and technical specifications of this testing equipment.

Features of Presto color matching cabinet- Spectrum Asia

These are certain features one can get with the help of the Presto color-matching cabinet. You can read more on the features of this lab testing instrument.
  • Standardized and controlled lighting conditions.
  • Wide Viewing Area
  • High-Quality Light sources used.
  • Standards: ISO 3664, BS 950, ASTM D 1729, DIN 6173

Technical specifications of Presto color matching cabinet- Spectrum Asia

  • The equipment is fitted with FIVE Light Sources as per CIE International Standards:
  • D – 65 – Artificial daylight – 2 Nos.
  • TFL Light-Tungsten Filament – 4 Nos.
  • TL – 84 Light-Point of Sale – 1No.
  • UVB Light-Ultra Violet – 1 No.
  • CWF Light-Cool white fluorescent – 1 No.
  • Hour Meter-Imported from Germany to record the cumulative usage.
  • The angle of the viewing booth – 45 degree
  • Viewing Booth Material – Wood or Steel
  • Time Totalizer – up to 99999.9 hours
  • The Presto color matching cabinet is manufactured strictly as per ASTM standards and comes complete with an instruction manual and conformance certificate.
These are features and technical specifications of the Presto color matching cabinet- Spectrum Asia. You can easily assess material colors with a Presto color-matching cabinet.
Now, read about the quality control challenges in color matching that one can get.

Top quality control challenges in color matching one can get

Color matching is a complex process, and several challenges can arise during quality control. Here are some of the top challenges faced in color matching and quality control:
  1. Perception Variability: Color perception can vary among individuals due to factors such as age, lighting conditions, and personal color acuity. This variability poses a challenge in achieving consistent color matching, as different observers may interpret colors differently. Standardizing color evaluation procedures and training personnel can help mitigate this challenge.
  2. Inconsistency in product colors: This occurs when colors vary from batch to batch or between different production runs. This can be caused by changes in the raw materials, formulations, or manufacturing process.  This phenomenon is known as Metamerism. This can be caused by differences in the spectral power distribution of the two light sources or by differences in the way that the human eye perceives color under different lighting conditions. When trying to achieve an accurate color match, it's important to test colors under multiple light sources.
  3. Inaccurate Instruments and Standards: One of the most common quality control challenges in color matching is inaccurate instruments and standards. This can be a result of several factors, including incorrect calibration, poor lighting conditions, and operator error. To overcome this challenge, it is important to have well-calibrated lab testing equipment that provides highly accurate lab testing results.
  4. Lack of Standardization of Procedures: Color matching is a critical part of quality control for many industries. If the manufacturers don’t follow standard methods, then this can lead to a lot of confusion and frustration when trying to achieve consistent results. Unfortunately, defective or low-quality raw materials are one of the most common quality control issues in color matching.
Color matching is an important part of production, but it can lead to a number of quality control challenges.
By understanding these top challenges and how to solve them, you can ensure that your product's color matches perfectly every time. With proper training and the right color matching equipment, you will be able to confidently create accurate colors for your products with minimal effort.
You can directly contact our team to know more about our lab testing instrument. Just give us a call at +91 9210 903 903 or email us at info@prestogroup.com. Our team of technical experts will consult you regarding all your needs and queries.


Author : -Gaurav Malhotra

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